Compatible Electronics

Aerospace Electromagnetic Compatibility (EMC) RTCA DO-160 Pre-Compliance Testing

Aerospace EMC Testing — RTCA DO-160 Pre-Compliance

Compatible Electronics conducts EMC pre-compliance testing to assist aerospace customers in identifying potential electromagnetic compatibility problems early — before committing to the formal DO-160 compliance test phase. As one of the most experienced EMC testing companies in California, we cost-effectively resolve EMC issues and save customers time and money.

RTCA DO-160 Pre-ComplianceRapid Issue IdentificationIn-Session Fix Verification3 CA LocationsShort Notice Scheduling

What We Do: RTCA DO-160 Pre-Compliance

EMC issues with airborne components are affected by shielding, filtering, grounding, and bonding. Implementing up-front design principles on printed circuit boards should be prioritized — paying close attention to noise sources and potential victim circuits. Compatible Electronics brings together both EMC expertise and high-speed interface knowledge to ensure interfaces meet both EMC and hardware channel requirements simultaneously.

Aerospace Advantage: Our aerospace clients confidently advance to the formal EMC compliance test phase, frequently saving at least one full product design iteration by concentrating on risk areas during a focused pre-compliance session. See our general pre-compliance EMC testing services and pre-compliance vs. full compliance guide.

Our Aerospace EMC Pre-Compliance Capabilities

Rapid Identification

Swift EMC Issue Identification

  • Rapidly identify hardware, software, and systems EMC concerns during the same test period
  • By comprehending the underlying physics, we identify the root cause and resolve problems in-session
  • Complete line-up of EMC troubleshooting tools — near-field probes, spectrum analyzers, current probes
  • Component kits on hand to develop and evaluate solutions immediately
Fix Verification

In-Session Fix Verification

  • Repeat tests to confirm sufficient design margin and verify improvements
  • Evaluate candidate filter configurations, shielding options, and layout changes in real time
  • Immediate measurement feedback on each candidate fix — before you leave the lab
  • Same approach as our standard radiated emissions and radiated immunity troubleshooting sessions
High-Speed Interfaces

EMC & High-Speed Interface Expertise

  • Specialty in making EMC and high-speed interfaces work together — a critical challenge in modern avionics
  • Both EMC and high-speed specialist resources from Compatible Electronics in the same session
  • Design review covering noise sources, victim circuits, and interface signal integrity
  • See our EMC design review services and EMC design consulting
Transition to Compliance

Confidence to Formal DO-160 Testing

  • Pre-compliance data identifies which DO-160 sections present margin risk
  • Same lab, same engineers for both pre-compliance and formal phases — full product history context
  • Pre-compliance EUT configurations translate directly to formal test setups
  • Three locations: Lake Forest/Silverado, Brea, and Newbury Park

Pre-Compliance vs. Formal DO-160 Testing

Pre-Compliance Testing
  • Engineering use — no formal certification report
  • Flexible scope — focus on identified risk areas only
  • Real-time engineer-present feedback on every test
  • Same day or next day results typically available
  • Lower cost — no formal documentation overhead
  • Iterative — candidate fixes evaluated in-session
  • Near-field probing available for root cause identification
Formal DO-160 Compliance
  • Complete DO-160 report for certification submittal to FAA/EASA
  • All applicable DO-160 sections covered per revision
  • Formal documentation with calibration traceability
  • Required for DER acceptance and type certificate amendments
  • Referenced in aircraft certification documentation
  • Precise measurements per DO-160 procedures
  • ILAC MRA recognized — globally accepted test data

Note: Pre-compliance results are for engineering use only and cannot be used for formal DO-160 certification or referenced in aircraft certification documentation. Read: Pre-compliance vs. full compliance testing explained.

RTCA DO-160 Section Coverage (Pre-Compliance)

RTCA/DO-160 Environmental Conditions and Test Procedures for Airborne Equipment covers both environmental and EMC/EMI sections. Key sections addressed in our pre-compliance service include:

15

Magnetic Effect

Evaluation of magnetic field emissions from airborne equipment using calibrated magnetometers — category levels per DO-160 Table 15-1.

16

Power Input

Power quality and input characteristics: voltage, frequency, inrush current, and steady-state power consumption per aircraft power category.

18

Audio Frequency Conducted Susceptibility

AC and DC power input conducted susceptibility — audio frequency disturbances superimposed on aircraft power bus.

19

Induced Signal Susceptibility

Susceptibility to audio frequency signals induced into cable bundles — evaluates victim circuit response to induced interference.

20

RF Susceptibility (Radiated & Conducted)

Radiated and conducted RF immunity — frequency sweep from 100 kHz to 18 GHz per DO-160 category. Critical for avionics near high-power transmitters.

21

RF Emissions (Conducted & Radiated)

Conducted and radiated RF emissions from airborne equipment — limit lines per DO-160 category designed to protect aircraft navigation and communication systems.

25

Electrostatic Discharge (ESD)

ESD immunity for aircraft equipment — contact and air discharge per DO-160 Section 25 procedures. Critical for personnel-handled avionics LRUs.

Why Choose Compatible Electronics for Aerospace EMC

Experienced Aerospace Team

Compatible Electronics is one of the most experienced testing and consulting companies in California — an ideal choice for aerospace EMC testing needs.

Personalized EMC Test Plan

We create a personalized EMC test plan to meet your specific needs — DO-160 equipment category, test levels, and aircraft installation class.

Short Notice Scheduling

We can accommodate on short notice, typically less than five days. Three Southern California locations minimize commute time for your engineering team.

Complete Troubleshooting Toolset

Near-field probes, spectrum analyzers, current probes, and component kits — everything needed to identify failures and develop solutions in the same session. See our EMC troubleshooting services.

ISO/IEC 17025 Accredited

NVLAP Lab Code 200527-0 — ILAC-MRA recognized for global acceptance. View our full scope of accreditation.

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EMC Testing Cost Guide

Understand what drives pre-compliance testing costs before reaching out. Also see our common EMC failures guide.

Ready to Get Started?

Contact Compatible Electronics for a detailed quote — standard 2–4 week scheduling at three Southern California locations.

Brea: 714‑579‑0500 · Newbury Park: 805‑480‑4044

CE-Goal

We can accommodate on short notice, typically less than five days. We welcome our customers to witness the EMC testing of their product; having 3 locations in the Southern California area reduces the commute time for our customers.

All our EMC testing laboratories comply with domestic and international standards related to EMC testing facilities. We are an ISO/IEC 17025 accredited company.

Team up With Compatible Electronics

Compatible Electronics is one of the most experienced testing and consulting companies, making us an ideal choice for all your aerospace testing needs. Our technicians, engineers, and specialists help fortify air travel and examine the range of electrical challenges to airborne vehicles and equipment. We can create a personalized EMC test plan to meet your needs. By trusting Compatible Electronics with your aerospace EMC testing, you can be confident you will receive an accurate analysis for dependable results.

Complete and submit our online contact form for additional information regarding our aircraft testing services. You can also call our Lake Forest location at 949-587-0400, our Newbury Park location at 805-480-4044, or our Brea location at 714-579-0500. Our representatives look forward to meeting your aircraft testing needs.

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